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MICAMATION AG
Industriestrasse 26
8108 Daellikon-Zurich Switzerland
Phone ++41 44 847 18 18
Fax ++41 44 847 18 80
E-Mail info@micamation.com

Insulating Machines

 

Micamation is the world's leading manufacturer of insulating machines for the electrical industry. The machines are characterized by the latest technology and highest quality. Main features are quick change of the tape supply rolls, short changeover times, balanced inner rings in the taping heads for high revolution speed, easy operation and CE-conformity. The robust construction allows a faultless operation combined with low maintenance requirements. All machines can be customized.

 

 


MI-303

Table machine designed to insulate smaller, closed and half closed coils, straight and bent bars, as well as rings or similar products. This universal and efficient machine allows a much higher quality and a higher grade of insulation compared to manual taping.

 

 

  • Two open taping heads available
  • Two tape rolls per taping head
  • Conveyor belt speed synchronized with the taping head revolution speed, ensuring an even overlapping in the straight part
  • Operation by two foot pedals allowing a stepples speed adjustment
 

 

MI-303 special

The machine is designed to insulate the straight part of middle sized, closed coils. The machine can also be used to apply the conductor tape on the straight part of the coil.

 

 

  • Two open taping heads available
  • Two tape rolls per taping head
  • Conveyor belt speed synchronized with the taping head revolution speed, ensuring an even overlapping in the straight part
  • Operation by two foot pedals allowing a stepples speed adjustment

 

 

 

MI-305

The machine is suitable for insulating closed or open, light weight, switching rings with smaller cross sections.

 

 

 

  • Two tape rolls in the taping head
  • Conveyor belt speed synchronized with the taping head revolution speed, ensuring an even overlapping
  • Operation by two foot pedals allowing a stepples speed adjustment

 

 

 

 

 

 

MI-306

This machine is especially made for laboratory and test purposes. The machine is able to automatically tape test-bars with insulating tape. The identical taping head and the same software as used on the 6-axes insulating machines, ensure equal conditions as in the production.

 

 

  • Two motion controlled axes X/A
  • Two taping heads available
  • Electronically controlled tape tension, ensuring a constant tape tension, regardless of the tape roll diameter
  • Bar can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolution speed are individually programmable in the various segments

 

 

 

 

 

MI-308

The machine is suitable to insulate closed flat coils.

 

 

 

  • Two open taping heads available
  • Two tape rolls per taping head
  • Conveyor belt speed synchronized with the taping head revolution speed, ensuring an even overlapping in the straight part
  • Operation by two foot pedals allowing a stepples speed adjustment

 

 

 

 

 

 

 

MI-314

This machine was developed for insulating coils with large cross section and small coil opening (i.e. wind generators). Thanks to the special taping head, it is possible to insulate the slot part of the coil with the usual available insulating tapes.

 

 

 

  • Compact construction
  • Two motion controlled axes X/A
  • One taping roll
  • Specially designed, open taping head
  • Electronically controlled tape tension ensure a constant tape tension, independent of the tape roll diameter

 

 

 

 

 

MI-315

This machine allows automatic applying of taping insulation on generator connector rings. It is possible with the MI-315 to insulate the arc sections of the connector rings automatically. The connector ends have to be insulated manually.

 

 

 

  • Insulating of closed rings or sub-segment rings
  • Insulating of round and square profiles
  • Open taping head
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter

 

 

 

 

 

 

MI-335

This machine is designed for the automated insulation of closed, flat coils with insulating tape. The machine allows an efficient insulation on a high quality level.

 

  • Four motion controlled axes X/Y/C/A
  • Open taping head
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Coil can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of taping angle in any part of the coil with direct start in the reverse direction without intermediate operation
  • Automatic "tape break" and "tape end" detection device
  • Intuitive "touch-screen" operation

 

 

 

MI-336

The machine is designed for the automated insulation of closed flat coils with insulating tape. This machine guarantees an efficient insulation on a high quality level.

 

  • Three motion controlled axes X/C/A
  • Open taping head
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Coil can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of taping angle in any part of the coil with direct start into the reverse direction without intermediate operation
  • Automatic "tape break" and "tape end" detection device
  • Intuitive "touch-screen" operation

 

 

 

MI-337

The machine was developed for the automatic insulation of flat coils. As a special feature of this machine, it is also possible to insulate the connector ends of the coil. With the additional roller conveyor for the supply and the discharge of the coils, this machine suits perfectly for a line production.

 

  • Four motion controlled axes X/Y/C/A
  • Open taping head
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Coil can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of taping angle in any part of the coil with direct start in the reverse direction without intermediate operation
  • Automatic "tape break" and "tap end" detection device
  • Intuitive "toch-screen" operation

 

 

 

MI-338

This machine is designed for the automatic insulation of closed, formed coils with insulating tape. The insulation will follow from one evolute along the straight part to the other evolute. The machine guarantees an efficient insulation on a high quality level.

 

  • Four controlled axes X/Y/C/A
  • Various open taping heads available
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Coil can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of taping angle in any part of the coil with direct start in the reverse direction without intermediate operation
  • Automatic "tape break" and "tape end" detection device
  • Intuitive "touch-screen" operation

 

 

 

MI-339

The machine is a succesful combination of the well approved MI-335 for flat coils (2D) and the MI-338 for formed coils (3D). The machine fits perfectly for manufacturers who like to produce both kind of coils in an efficient way on a high quality level.

 

  • Four controlled axes X/Y/C/A
  • Various open taping heads available
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Coil can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of taping angle in any part of the coil with direct start in the reverse direction without intermediate operation
  • Automatic "tape break" and "tape end" detection device
  • Intuitive "touch-screen" operation

 

 

 

MI-335

This is the ideal machine for the automatic insulation of Hydro- and middle size Turbobars. Within the working range of the machine all insulating parameters can be set freely.

 

  • Six motion controlled axes
  • Two taping heads available
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Bar can divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of taping angle in any part of the bar with start in the reverse direction without intermediate operation
  • Automatic "tape break" and "tape end" detection device
  • Intuitive "touch-screen" operation

 

 

 

MI-358

The 6-Axes motion control of the MI-358 sets new standards in functionality and the ease of use. The machine is able to insulate automatically turbogenerator bars (optional also hydrogenerator bars) with insulating tape.

 

  • Six motion controlled axes
  • Closed taping head (optional also available with heating device and foil winder for Resin-Rich application)
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Bar can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of taping angle in any part of the bar with direct start in the reverse direction without intermediate operation
  • Automatic "tape break" and "tape end" detection device
  • Intuitive "touch-screen" operation

 

 

 

MI-361

For the production of larger series of coils, the MI-361 can be converted by three robots into a fully automated version. An autonomus production up to 30 min. is then possible.

 

  • Operator loads the coils on the conveyor
  • Robot no. 1 takes the coil from the conveyer and loads it into the machine
  • Operator charges the stack with the insulating tape supply rolls
  • Applying the insulating tape roll into the taping head and clamping the tape in the taping head by robot no. 2
  • After the coil has been insulated, cutting and clamping of the tape is done by robot no. 3

 

 

 

MI-362 / MI-363

This machine is able to insulate closed formed coils (optional also flat coils and bars) with insulating tape. The exceeding 6-axes motion control allows to insulate the complete coil including the "knuckle". Within the working range of the machine, all insulating parameters can be set freely.

 

MI-362 for smaller and mid size coil length up to 3500 mm

MI-363 for mid size and larger coil length up to 6000 mm

 

  • Six motion controlled axes
  • Various open taping heads available
  • Possible insulation of the "knuckle" (depending on the shape and the cross section)
  • Electronically controlled tape tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Coil can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of taping angle in any part of the coil with start in the reverse direction without intermediate operation
  • Automatic "tape break" and "tape end" detection device
  • Intuitive "touch-screen" operation

 

 

 

MI-364

This machine is designed for the automatic insulation of Turbo- and Hydrogeneratorbars, as well as for closed, formed coils. Similar to the MI-363, the 6-axes motion control allows a smooth, complete and automatic insulation of the bar or the coil (including the "coil eye") in one passage. Within the working range of the machine, all insulating parameters can be set freely.

 

  • Six motion controlled axes
  • Various open taping heads available
  • Possible insulation of the "knuckle" (depending on the shape and the cross section)
  • Electronically controlled taping tension ensuring a constant tape tension, regardless of the tape roll diameter
  • Coil can be divided into individual program segments
  • Insulating parameters like tape tension, tape angle, overlapping, taping head revolutions are individually programmable in the various segments
  • Automatic change of tape angle in any part of the coil with direct start in the reverse direction without intermediate operation
  • Automatic "tape break" an "tape end" detection device
  • Intuitive "touch-screen" operation